HIKROBOT MV-GU2104 4포트 네트워크 카드 머신 비전 프레임 그래버

The HIKROBOT MV-GU2104 is a high-performance machine vision frame grabber designed for industrial automation, utilizing a PCI-Express Gen2 x4 bus interface to deliver a peak transfer bandwidth of 1720 MB/s and a sustained transfer bandwidth of 1600 MB/s. This robust frame grabber excels in demanding machine vision applications by efficiently capturing and transferring image data from up to four USB 3.0 industrial cameras simultaneously. Its capability to support a maximum camera interface rate of 5 Gbps, with an actual rate of 2.9 Gbps, ensures smooth and high-throughput image acquisition, making it an ideal solution for complex industrial inspection and monitoring tasks. The MV-GU2104, a key component in the MV-GU2100 series, offers four streaming channels, enabling parallel data processing and enhancing overall system efficiency.

Product Specifications:

Model: MV-GU2104 Host Interface: PCI-E Gen2 x4 Host Interface Performance: 1720 MB/s (Peak Transfer Bandwidth), 1600 MB/s (Sustained Transfer Bandwidth) Camera Interface Standard: USB 3.0 Connector: USB 3.0 Type-A Socket, Female Power Output (per channel): Max. 4.5 W @ 5 VDC Supported Camera Type: USB Interface Industrial Cameras Maximum Supported Cameras: 4 Camera Interface Rate: Max. 5 Gbps (Actual 2.9 Gbps) Streaming Channels: 4 Pixel Format Support: Mono 8/10/10p/12/12p, Bayer 8/10/10p/12/12p, YUV422Packed, YUV422_YUYV_Packed, RGB 8, BGR 8 Typical Power Consumption: 6 W (excluding USB power), 24 W (including USB power) Dimensions: 181 mm × 126.3 mm × 21.6 mm Weight: 160 g Operating Temperature: 0 ~ 60°C Storage Temperature: -20 ~ 85°C Humidity: 10% ~ 95% RH (Non-condensing) Operating Systems: Windows 7/10, Linux Certifications: CE, FCC, RoHS

The HIKROBOT MV-GU2104 frame grabber is engineered with a focus on reliability and performance, crucial for industrial machine vision applications where precision and continuous operation are paramount. Its ability to deliver high bandwidth through the PCI-E Gen2 x4 interface ensures that even high-resolution and high-frame-rate cameras can be integrated without becoming a bottleneck. The 4-port network card design, specifically supporting USB 3.0 cameras, simplifies system integration and reduces cabling complexity compared to traditional GigE or Camera Link solutions for certain applications. Each USB 3.0 port can provide up to 4.5 W of power, potentially reducing the need for external power supplies for many cameras. The comprehensive range of supported pixel formats, including monochrome, Bayer, YUV, RGB, and BGR, offers significant flexibility for various imaging algorithms and processing requirements, from simple defect detection to complex 3D reconstruction or color analysis.

In demanding industrial environments, the MV-GU2104's robust electrical and structural characteristics are key to its longevity and consistent performance. Operating within a temperature range of 0 to 60°C and humidity levels up to 95% RH (non-condensing), it is built to withstand typical factory conditions. The device's dimensions (181 mm × 126.3 mm × 21.6 mm) and weight (160 g) facilitate easy integration into standard industrial enclosures and control cabinets. Compatibility with major operating systems like Windows 7/10 and Linux ensures broad software support and easier integration into existing automation platforms. The CE, FCC, and RoHS certifications underscore its compliance with international safety and environmental standards, providing assurance to system integrators and end-users.

The HIKROBOT MV-GU2100 series, which includes the MV-GU2104, offers scalable solutions for machine vision. For applications requiring even higher bandwidth or different connectivity options, the MV-GU2204 and MV-GU2204L models provide alternative configurations within the same product family, allowing engineers to select the most appropriate hardware for their specific project needs. This tiered approach ensures that HIKROBOT can cater to a wide spectrum of machine vision challenges, from entry-level inspection to highly sophisticated automated systems.

Industrial Scenarios and Value Proposition:

The HIKROBOT MV-GU2104 4 port network card is particularly well-suited for several high-volume industrial scenarios, delivering tangible benefits in efficiency and precision.

In Automotive Manufacturing and Assembly Lines, the MV-GU2104 can power multiple high-resolution cameras for tasks such as precise component inspection, weld quality verification, and intricate assembly guidance. By enabling the simultaneous capture of images from four cameras, it significantly boosts inspection throughput, reducing cycle times and ensuring every critical point on a vehicle is accurately assessed. This leads to improved product quality and reduced rework.

For the Food and Beverage Packaging Industry, the frame grabber is instrumental in high-speed quality control. It can support cameras for detecting foreign objects, verifying fill levels, inspecting seal integrity, and checking label accuracy on production lines operating at rapid speeds. The ability to process high-bandwidth data efficiently ensures that even subtle defects are identified, maintaining brand integrity and complying with stringent safety regulations. This directly contributes to enhanced operational efficiency and reduced product spoilage or recalls.

In Electronics Manufacturing and Testing, the MV-GU2104 facilitates detailed inspection of printed circuit boards (PCBs) and electronic components. Multiple cameras can be synchronized to inspect complex assemblies for soldering defects, component placement accuracy, and surface anomalies. The high data transfer rates ensure that the detailed images required for fine-pitch component inspection are captured without lag, leading to higher yields and improved reliability of electronic devices.

Furthermore, in Pharmaceutical and Medical Device Manufacturing, the MV-GU2104 plays a critical role in ensuring product safety and compliance. It can be used for inspecting tablets for defects, verifying the correct packaging and labeling of drugs, and ensuring the sterility and integrity of medical device components. The high precision and reliability of the frame grabber contribute to enhanced control over these critical processes, minimizing risks and ensuring patient safety.

Selection Guidance:

The HIKROBOT MV-GU2104 is an excellent choice for applications requiring the simultaneous connection and high-speed data acquisition from up to four USB 3.0 industrial cameras. Its PCI-E Gen2 x4 interface is well-matched for systems where substantial data throughput is necessary, such as those with high-resolution sensors or high frame rates. It is particularly recommended for integrating multi-camera inspection setups where a single board can manage all camera feeds, simplifying system architecture and reducing costs.

However, this model may not be the optimal choice for systems requiring only one or two cameras, where a lower-port-count or lower-bandwidth solution might suffice. Additionally, if the application necessitates camera interfaces other than USB 3.0 (e.g., GigE Vision, CoaXPress, Camera Link), alternative frame grabbers or network interface cards would be more appropriate. For applications demanding extremely high bandwidths exceeding the sustained 1600 MB/s of the PCI-E Gen2 x4 interface, exploring PCI-E Gen3 or Gen4 solutions might be necessary.

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Frequently Asked Questions (FAQs) for Machine Vision Frame Grabbers:

Q: What is the typical lead time for the HIKROBOT MV-GU2104 when ordering a significant quantity for a new project?

A: Project lead times can vary based on current demand and specific order configurations. For accurate Project Pricing and real-time inventory status for your project, we recommend contacting our sales team directly.

Q: Can you provide details on the compatibility check for integrating the HIKROBOT MV-GU2104 with existing vision systems and software?

A: Our technical experts are available to perform a thorough compatibility check with your existing vision systems and software. This ensures seamless integration and optimal performance. Please reach out to our sales representatives to schedule a consultation.

Q: What are the options for obtaining firmware upgradeability for the HIKROBOT MV-GU2104 to ensure long-term operational efficiency?

A: Firmware updates are part of our commitment to ongoing product support and performance enhancement. Information on firmware upgradeability and the process for obtaining updates can be provided by our support team.

Q: For international procurement, what customs clearance documentation is typically provided with an order of HIKROBOT MV-GU2104 frame grabbers?

A: We provide comprehensive customs clearance documentation to facilitate smooth international shipping. Specific requirements can be discussed with our logistics department to ensure all necessary paperwork is included with your order.

Q: Are there any discontinued alternatives to the HIKROBOT MV-GU2104 that potential customers should be aware of when evaluating their options?

A: While we continuously innovate, we strive to provide clear guidance on product lifecycles. Our sales team can inform you about any relevant discontinued alternatives and recommend the most suitable current-generation products like the MV-GU2104.

Q: How does ZhongPing Technology ensure the reliability and trustworthiness of its supply chain for industrial automation components like the MV-GU2104?

A: ZhongPing Technology implements rigorous supplier qualification processes and quality control measures to ensure the reliability and trustworthiness of our supply chain. Our commitment is to provide genuine, high-quality products backed by robust service.

Q: What is the process for requesting a quote for bulk purchases of the HIKROBOT MV-GU2104 for industrial automation projects?

A: To request a quote, please submit an inquiry through our website or contact our sales department directly with your specific requirements. We are equipped to handle requests for Project Pricing for substantial orders.

Q: How does ZhongPing Technology handle potential supply chain disruptions that might affect the lead time for components like the HIKROBOT MV-GU2104?

A: ZhongPing Technology proactively manages its supply chain to mitigate disruptions. We maintain close relationships with manufacturers and often hold strategic inventory. For the most current lead time information, direct consultation with our sales team is advised.

Q: What level of technical support is available for engineers integrating the HIKROBOT MV-GU2104 into complex machine vision systems?

A: We offer comprehensive technical support, including access to datasheets, application notes, and direct assistance from our experienced engineers. Our goal is to support your integration process from start to finish.

Q: How can a customer verify the authenticity and warranty status of HIKROBOT MV-GU2104 units purchased through ZhongPing Technology?

A: All products purchased through ZhongPing Technology are guaranteed authentic and come with the manufacturer's warranty. We can provide documentation and verification upon request to assure you of the product's status.